SCIENCE

Smart 3D Prints That Switch Between Hard and Soft On Demand

Advanced Research LaboratoryMon Aug 24 2026

Making complex 3D objects with good strength and detail is tough. Traditional printers struggle to get both perfect shape and strong material at once. Researchers saw that blending how the printer operates with how molecules behave could solve this big puzzle.

They introduced a clever technique called phase separation into their printing workflow. The liquid ink holds special linkages that can break and reform during the printing process. Once the piece hardens, those links remain active. This approach lets engineers adjust the material's stiffness right after it leaves the machine. Earlier work was limited because properties only depended on the basic network structure.

By turning on the dynamic bond reactions later, they could control both the internal web and the outer texture. The material's rigidity fell sharply—from almost half a gigapascal down to half a megapascal. Such a wide range means the identical print can become either firm like stone or squishy like jelly. Thanks to this flexibility, fine details stay clear even when the substance shifts from solid to fluid.

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